Power need of an implement for removing polymer residues from the soil surface in Kazakh horticulture

Submitted: 14 February 2022
Accepted: 15 June 2022
Published: 20 July 2022
Abstract Views: 731
PDF: 404
HTML: 34
Publisher's note
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.

Authors

Polymeric materials are largely used in horticulture for mulching and irrigation, but their long degradation time causes various environmental and agronomic problems, hence should be removed at the end of the crop cycle. Among different mechanised techniques for collecting polymer residues from the field, the single- phase one is the most effective, since the plastic film and irrigation tape lifting, cleaning, and collection operations are done in a single pass, though, in most cases, the implements used in Kazakhstan still need an operator to manage the winding mechanism. The authors, who developed a completely automatic plastic retriever based on a hydraulic drive with a friction clutch for winding up the plastic materials, assessed the power need of the implement in order to compare it with the power need of similar implements, where the winding mechanism is hand-operated. Consequently, power consumption is high due to the need to stop and start the engine many times. In this study, the parameters of the hydraulic drive were determined by analytical calculation, starting from pressure and speed data measured on the hydraulic line and velocity and traction resistance of the implementation measured during the field tests. The maximum power needed to drive the winding mechanisms resulted in 1.86 kW at a forward speed of the unit of 1.8 m⋅s–1. Secondary, the operation costs were broadly assessed, finding that they were about 43% less than when using man-driven equipment.

Dimensions

Altmetric

PlumX Metrics

Downloads

Download data is not yet available.

Citations

Ablikov V.A., Moiseev V.V., Pomelyiko S.A. 2019. Promising technology for reusable harvesting tomatoes. Proc. Int. Conf. on Modern Trends in Manufacturing Techn. and Equip., E3S Web Conf. 126:57.
Astner A.F., Hayes D.G., O’Neill H., Evans B.R., Pingali S.V., Urban V.S., Young T.M. 2019. Mechanical formation of micro- and nano-plastic materials for environmental studies in agricultural ecosystems. Sci. Total Environ. 685:1097-106.
Bashta T.M. 1982. Hydraulics, hydraulic machines, and hydraulic drives. Izdatel’stvo Mashinostroenie, Moscow, Russian Federation.
Biswas S.K., Akanda A.R., Rahman M.S., Hossain M.A., 2015. Effect of drip irrigation and mulching on yield, water-use efficiency and economics of tomato. Plant Soil Environ. 61:97-102.
Garthe J.W. 2004. Managing used agricultural plastics. In W.J. Lamont Jr. (Ed.), Production of vegetables, strawberries, and cut flowers using plasticulture. NRAES-133, Ithaca, New York, USA, pp. 116-22. Available from: https://ecommons.cornell.edu/bitstream/handle/1813/69448/NRAES-133_LowRes.pdf?sequence=1&isAllowed=y
GOST. 1988. Hydraulic motors - Acceptance rules and test methods. State standard 20719-86, 23 p. М.: Standartinform, Moscow, Russian Federation.
GOST. 2018. Agricultural machinery - Methods of economic evaluation. State standard 34393-2018, 30 p. M .: Standartinform, Moscow, Russian Federation.
GOST. 2020a. Machines and tools for surface treatment of soil - Test methods. State standard 33687-2015, 45 p. M.: Standartinform, Moscow, Russian Federation.
GOST. 2020b. Agricultural machinery - Methods of power estimation. State standard R 52777-2007, 11 p. M.: Standardinform, Moscow, Russian Federation.
He W., Li Z., Liu E., Liu Q., Sun D., Yan C. 2017. The benefits and challenge of plastic film mulching in China. World Agr. 1706. Available from: http://www.world-agriculture.net/article/the-benefits-and-challenge-of-plastic-film-mulching-in-china
Huang Y., Liu Q., Jia W., Yan C., Wang J. 2020. Agricultural plastic mulching as a source of microplastics in the terrestrial environment. Environ. Pollut. 260:114096.
Kasirajan S., Ngouajio M. 2013. Polyethylene and biodegradable mulches for agricultural applications: a review. Agron. Sustain. Dev. 32:501-29.
Kennco Manufacturing. 2018. Kennco Catalog-Cleanup Equipment: Plastic Burner. 33-36. Available from: https://www.kenncomfg.com/Portals/0/Kennco-Catalog.pdf
Khazimov J.M., Khazimov M.Z. 2011. To justification of the parameters of the work wheel of the seedling planting device for soil mulching. J. Chem. Technol. Metall. 46:99-104.
Khazimov K.M., Niyazbayev A.K., Shekerbekova Z.S., Nekrashevich V.F., Khazimov M.Z. 2021a. A novel method and device for plastic mulch retriever. J. Water Land Dev. 49:85-94.
Khazimov M.Z., Bora G.C., Khazimov K.M., Ultanova I.B., Saparbayev E.T., Abdildin N.K., Bektemisov S.A., Urmashev B.A. 2016. Plastic mulch retriever. Patent KZ 1782 U, National Institute of Intellectual Property, Kazakhstan.
Khazimov M.Z., Khazimov K.M., Urmashev B.A., Tazhibayev T.S., Sagyndykova Z.B., 2018a. Intensification of the plant products drying process by improving solar dryer design. J. Eng. Thermophys. 27:580-92.
Khazimov M.Z., Khazimov K.M., Bazarbayeva T.A., Urymbayeva A.A., Bora G.C., Niyazbayev A.K. 2019. Mechanization of removal of the mulching film and flexible irrigation tape from the surface of the fields. Eur. Asian J. BioSci. 13:1251-61.
Khazimov M.Z., Khazimov K.M., Niyazbayev A.K. 2020a. Removal of plastic mulch and flexible drip irrigation tapes from the field surface in the post-harvest period with intensive vegetable production technology (recommendations). Alma Print, Almaty Kazakhstan.
Khazimov М.Z., Niyazbayev А.K., Khazimov K.М., Urymbayeva А.А., Okhanov Е.L. 2020b. Research of the changes of strength characteristics of plastic mulch from atmospheric and biological factors. Res. Results. 3:452-9.
Khazimov Z.M., Bora G.C., Khazimov K.M., Khazimov M.Z. 2014. Modeling of the motion of free convective drying agent in plastic helio dryer. J. Eng. Thermophys. 23:306-15.
Khazimov Z.M., Bora G.C., Khazimov K.M., Khazimov M.Z., Ultanova I.B., Niyazbayev A.K. 2018b. Development of a dual action planting and mulching machine for vegetable seedlings. Eng. Agric. Environ. Food. 11:74-78.
Khazimov M.Z., Nekrashevich V.F., Ganesh B.C., Khazimov K.M., Niazbayev A.K., Bazarbayeva T.A., Urumbayeva A.A., Okhanov E.L. 2021b. Device for removal and winding to machine for cleaning from rows plants. Patent KZ 34973, National Institute of Intellectual Property, Kazakhstan.
Lepeshkin A.V., Mikhailin A.A., Sheipak A.A. 2003. Hydraulics and hydraulic pneumatic drive. Part 2: Hydraulic machines and hydropneumatic drive. Moscow State Industrial University, Moscow, Russian Federation.
Masheng Z., Shang J. 2014. Film-cutting removing and film-lifting winding type mulching film picking machine. Patent CN 103749015A, CNIPA. Available from: https://patents.google.com/patent/CN103749015A/en
Rocca A.R. 2006. Plastic mulch retriever. Patent US 8.302.699 B2. US Patent. Available from: https://patentimages.storage.googleapis.com/c0/bc/12/b90c3f26e7ee39/US8302699.pdf
Shah F., Wu W. 2020. Use of plastic mulch in agriculture and strategies to mitigate the associated environmental concerns. Adv. Agron. 164:231-87.
Shilo I.N., Ageichik V.A., Ageichik M.V. 2009. A device for removing the protective film from vegetable crops. Patent 12168, NCIP Republic of Belarus.
Urmashev B.A., Khazimov K.M., Temirbekov A.N., Torzhenova T.V., Khazimov M.Z. 2021. Drying of vegetable products in mobile solar dryer with movable shelving. J. Eng. Thermophys. 30:145-62.
Valavanidis A., Iliopoulos N., Gotsis G., Fiotakis K. 2008. Persistent free radicals, heavy metals and PAHs generated in particulate soot emissions and residue ash from controlled combustion of common types of plastic. J. Hazard Mater. 156:277-84.

How to Cite

Niyazbayev, A., Garbati Pegna, F., Khazimov, K., Umbetov, E., Akhmetov, K., Sagyndykova, Z. and Khazimov, M. (2022) “Power need of an implement for removing polymer residues from the soil surface in Kazakh horticulture”, Journal of Agricultural Engineering, 53(3). doi: 10.4081/jae.2022.1382.